Daedalus: Auto Shop Floor Data Collection

SENSAP™ INTEGRA Daedalus edge controller

 is an automation unit that focuses on monitoring production floor. Through the management of sensors that are integrated into production machines, automatically collects and analysis production data. It provides operators with accurate information about
machine usage and the progress of work at hand in real time.
SENSAP™ INTEGRA Daedalus eliminates the need for inaccurate, erroneous and time-consuming manual data entry on paper, touchscreens, or mobile terminals. It handles the sum of the logging process thus allowing operators to focus on their work.


SENSAP™ INTEGRA Daedalus CPS system

SENSAP™ INTEGRA Daedalus CPS system transforms mainly legacy but also newer machinery to a Cyber-physical system with the benefits of the industry 4.0. Through its modular design, Daedalus besides its core functionality of data acquisition and signal processing, it has a variety of modules related to machinery production, as in-Line vision inspection modules for product quality and defect detection and “smart” Tag module for traceability and automate machine recipe loading.

Daedalus integrates with the most popular EIS systems (i.e. ERP, WMS, MRP) providing automatic and reliable synchronization of warehouse and shop-floor resources (i.e. labor, equipment, tools, and materials) with standing managerial data, while enabling real-time, remote visibility of operations performance through WEB-based customizable dashboards.

Key Features

Measurement Extraction

Sensors installed to the machinery values continuously updated Machinery inter-Connection (M2M) Extract measures from Signals

KPI Calculation Process

Calculate KPIs such as OEE, Downtime, Up time, Idle time

Visualization module

Calculate KPIs such as OEE, Downtime, Up time, Idle time

Receive order details

1) Reads Production Order through Barcode Scanner (vision, optical) / RFID tags 2) Request and Gets Order Details from Edge Server / ERP / MES systems

Communicate Measurements

Visualize measures, KPIs and production order details

Vision Inspection

Defect detection

Printing Server

Producing Batch/Lot Labels

“Smart” Tag

Reading/Writing RFID tag with data related to product state